WhoKnewKnows , 12-30-2022, 11:42 AM
If I understand correctly, you want a ring shaped PCB, but you don't want to use the "create board cutout from selected primitive" command.
It seems like this command gives you what's needed. Why avoid it?
You can use the board shape editing commands to get the round outer shape then perhaps you could place a TH pad in the center of the PCB.
Select the TH pad and open the properties panel. Set the hole diameter to the ID of the ring PCB. Set the pad diameter to zero or something substantially smaller than the hole diameter. Tick or untick the check box next to plated TH status as desired.
This may show up as a drilled hole in various tables, but most fab shops automatically use their router to cut out holes over a certain diameter anyway. However, when you release your docs, make sure your drills files and router path files have all of this sorted out. If you leave panelization to the fab shop, they should reply to you with a proposal set of gerbers. Be sure to review.
This brings me to your next alternative 😉
You could set up the outer round shape, finish the layout, then manage your own panelization, and during panelization you could put down the routes and mouse bites as desired to make the center easy for you to remove after assembly. Your CM will kiss you on both cheeks for making the board more stable (physically, thermally, etc.).
If the ring PCB is large enough, don't waste that center section, design some smaller PCB for the drop. You're going to pay for those square inches whether it falls to the fab house floor or gets shipped to you as something useful.
I hope this helps. Good luck 🤞